Onsite Plant Training
Conducted directly on your factory floor so learning is tied to your machines, applicators, layout boards, and live vehicle harness drawings.
Practical wiring harness training for engineers, supervisors, and production teams.
Abhishaik delivers focused training to help automotive teams improve harness design understanding, crimp quality awareness, IPC standard adherence, and cost-conscious production execution.
Training Focus
Build capability that translates into better decisions and zero-defect execution.
Training programs are designed around the real shop-floor conditions of 2-wheeler and 3-wheeler harness manufacturing, covering design logic, terminal crimping verification, ultrasonic splicing, test board operations, and EV high-voltage safety.
- Design & Material Selection: Wire cross-section sizing, terminal plating, sealed vs unsealed connector selection.
- Crimping & Quality Control: Crimp height/width measurement, pull-force testing, and IPC/WHMA-A-620 compliance.
- Automation & Process Discipline: Applicator blade maintenance, feeder setup, and takt-time balancing.
- Cost & Scrap Optimization: Minimizing copper cut waste, splice rationalization, and rework reduction.
01 / Skill Gap Diagnosis
Identify team friction points, common quality defect triggers, drawing misinterpretations, and line bottlenecks.
02 / Hands-On Plant Workshop
Deliver practical learning with examples from live production boards, crimping presses, and electrical test fixtures.
03 / Standard Work Checklists
Translate knowledge into daily operator habits, quality inspection checklists, and sustained line accountability.
Delivery Formats
Choose the format that fits your team's schedule
Virtual Masterclasses
Delivered remotely for engineering and quality teams across multiple facilities who need flexible, interactive technical development.
Focused Problem-Solving Clinics
Targeted intensive sessions addressing specific recurring issues such as high crimp PPM, moisture ingress, or testing fixture false-fails.